Product Description
Uni Strut channel roll forming mill is a machine used to produce Uni Strut channels, which are structural support components used in a variety of construction applications. The roll forming mill consists of a series of rollers that progressively shape a flat metal strip into the Uni Strut channel shape. The metal strip is fed into the machine, where it passes through a series of forming stations that bend and shape the metal strip into the desired profile. The Uni Strut channel can be customized in terms of length, width, and depth, depending on the specific application. The roll forming mill can produce Uni Strut channels from a variety of materials, including steel, aluminum, and stainless steel. Uni Strut channels are commonly used in electrical and mechanical installations, as well as in the construction of infrastructure such as bridges and highways.
Advanced Production CapabilitiesEngineered for high-speed, continuous operation, this roll forming mill delivers reliable performance in producing Uni Strut channels and similar profiles. With a profile width range of 41 mm to 82 mm, integrated punching, and a hydraulic cutting system, operators can achieve precise, customizable outputs with minimal manual intervention.
Enhanced Automation and ControlThe included PLC-based control system and touch screen HMI streamline the production process, enabling quick adjustments and real-time monitoring. Automatic lubrication and advanced computerized components minimize downtime, ensuring smooth operations and consistent product quality.
Built for Industry DemandsConstructed from high-grade steel, the mill withstands heavy-duty use in industrial environments. It accommodates material thicknesses ranging from 1.5 to 2.5 mm, with a decoiler supporting up to 5 tons, making it ideal for large-scale strut channel manufacturing and supply needs in India and beyond.
FAQs of Uni Strut Channel Roll Forming Mill:
Q: How does the chain drive mechanism benefit the roll forming process?
A: The chain drive ensures synchronized movement of forming stations, providing durability and reliable performance. This mechanism effectively handles the high-speed demands of continuous roll forming, reducing slippage and improving overall accuracy.
Q: What materials can be processed using this Uni Strut Channel Roll Forming Mill?
A: This machine is designed to process high-grade steel, making it suitable for manufacturing Uni Strut channels, cable trays, and support channels with cutting thicknesses between 1.5 mm and 2.5 mm.
Q: When is integrated punching used during production?
A: Integrated punching is performed during the roll forming process, allowing holes or slots to be made precisely as the profile is shaped. This integration reduces the need for secondary punching operations and speeds up overall production.
Q: Where is this roll forming mill typically installed?
A: The Uni Strut Channel Roll Forming Mill is widely used in steel fabrication facilities, manufacturing plants, and industrial setups requiring consistent production of support and cable management systems.
Q: What is the process flow of operating this automatic roll forming mill?
A: The process starts with loading steel onto the decoiler, feeding it through 14-18 forming stations where profiles are shaped, punched, and dimensionally checked via a touch screen HMI. The final product is cut hydraulically to length, with automatic lubrication ensuring smooth operation throughout.
Q: How does the operator monitor and control machine functions?
A: Operators interact via a user-friendly touch screen HMI and PLC control system, enabling real-time adjustments, monitoring forming speed, punching patterns, and lubrication cycles for optimal performance.
Q: What key benefits does this machine provide to manufacturers?
A: It delivers high productivity at 20-25 meters per minute, reduces manual labor through automation, enhances output consistency, and minimizes errors with its computerized control and integrated systems, all within a compact footprint suitable for industrial factories.